Food & Feed Research

Progress in vegetable proteins isolation techniques: a review

DOI: UDK:
547.96:664.1.03
JOURNAL No:
Volume 44, Issue 1
PAGES
11-22
KEYWORDS

protein isolates, alkaline extraction,isoelectric precipitation,micellization, novel technologies

TOOLS Creative Commons License
Miroslav S. Hadnađev, Tamara R. Dapčević Hadnađev*, Milica M. Pojić, Bojana M. Šarić, Aleksandra Č. Mišan, Pavle T. Jovanov, Marijana B. Sakač

University of Novi Sad, Institute of Food Technology, 21000 Novi Sad,


ABSTRACT

Novel vegetable proteins, like those extracted from abundant raw materials (grass) or agri-food by-products and waste streams (oilseed meals), are expected to be used as replacers for animal-derived proteins, due to higher production efficiency, reduced life cycle environmental impact and possibility to meet consumers' dietary or cultural preferences. Although having a versatile functionality (emulsifying, foaming, gelling, texturizing agents), application of proteins is limited since their properties highly depend on their structure and composition, environmental factors (pH, ionic strength, presence of other micro- and macro-molecules in food matrices) and isolation method and conditions.

The objective of this article is to review the current techniques used to isolate the proteins from vegetable raw materials and comment on the influence of extraction method and conditions (pH, ionic strength, extraction media temperature, extraction time, etc.) on protein properties (yield, purity, appearance, solubility, denaturation degree, emulsification efficiency, etc.). The utilization of novel technologies such as ultrasound assisted extraction, electro-activation technique and approaches (enzyme-assisted extraction) to improve protein extraction yield or functionality was also discussed.

Introduction

Although animal proteins have a competitive advantage over plant-based proteins in terms of their nutritional and functional properties, protein ingredient market is intensively seeking for alternative, underutilized sources of concentrated plant proteins in order to satisfy the demands of consumers with different ethnic, religious, dietary and moral preferences associated with consumption of animal-based products.There are numerous reasons for the increased global demand for novel, sustainable sources of proteins which are also of high nutritional value. According to Food and Agriculture Organization of the United Nations (FAO) in 2050 an increase in world human population up to 9 billion is expected. Moreover, a consumption of animal proteins has been continuously increasing which affects gas emission from cattle breeding and thus represents an ecological issue (Spiegel et al., 2013). On the other hand, in both underdeveloped and developing countries population is faced with protein-energy malnutrition (PEM), which is quite often among small children as well as in the elderly population. Moreover, popularity of so-called “protein diets” has been also increasing as well as the demand for high protein food products.

Plant sources of proteins that are already widely consumed are the ones obtained from soy, wheat, peas and potatoes. Oilseed meals, by-products obtained after oil extraction, legume seeds and green plants represent excellent alternative protein sources (Karaca et al., 2011; Rodríguez-Ambriz et al., 2005). In order to exploit protein sources with low carbon footprint, higher production sustainability and lower production costs, the possibility to isolate proteins from canola, flax, hemp seed meal, rice bran, chickpea, sugar beet leaves, fababeans, lemna (water lentil), etc. was investigated (Papalamprou et al., 2009; Wanasundara and Shahidi, 1996; Xu and Diosady, 2000). Moreover, according to Stegeman et al. (2010) raw materials that are currently used for feed and biofuel products such are rapeseed, algae, grass, duckweed as well as some by-products obtained from agricultural processing and other waste materials could be used as good sources of proteins.However, the major issue of these so-called “novel proteins” is their safety aspect concerning the occurrence of antinutritional factors, contaminants, allergens and other substances which are present or could be formed during the processing that might have negative effect on human health.

Utilization of different plant protein isolates is mainly based on their versatility in the functional properties (solubility, viscosity, foam formation, emulsification, water and oil retention capacity etc.). Namely, their functional properties may originate from intrinsic factors such are protein composition and conformation, different environmental factors as well as the method of protein isolation (Fernández-Quintela et al., 1997).

Protein isolates are mostly obtained by solubilizing the protein rich source in an environment where the pH is far from the isoelectric point, followed by concentration with the aid of precipitation in an environment where the pH is close to the isoelectric point of the solubilized proteins.According to available literature data, isolation technique based on isoelectric protein precipitation in most of the cases results in coloured proteins due to co-extracted chlorophylls and polyphenols which are very often of unpleasant and bitter taste that is undesirable from the technological and consumers point of view (Xu and Diosady, 2002).Another approach is to achieve protein solubilisation using saline solutions followed by protein precipitation due to salt removal through ultrafiltration and diafiltration membranes. The protein produced in this way has a micellar structure before being dried, with preserved native state (Arntfield et al., 1985).

The aim of this paper was to give an overview of protein isolation techniques and the effects of extraction conditions on the physicochemical and functional properties of the obtained protein isolates. The role of novel processing technologies and application of non-conventional approaches in protein isolation was also discussed.

Protein isolation techniques

The most widely used procedures to prepare protein isolates from vegetable sources are presented in Figure 1.Alkaline extraction/isoelectric precipitation technique comprises alkaline solubilisation of the proteins, removal of the insoluble material by centrifugation, protein precipitation at pH which corresponds to isoelectric point and collection of precipitated protein by centrifugation.On the contrary, micellization involves protein extraction with salt solution, centrifugation to remove insoluble material, precipitation from a salt extract by ultrafiltration, diafiltration membranes or dilution in cold water, followed by protein recovery by centrifugation (Arntfield et al., 1985; Paredes‐LópezandOrdorica‐Falomir, 1986).

Figure 1. Protein isolation scheme using micellization technique (salt extraction) (a) and alkaline extraction/isoelectric precipitation (b)

Both techniques could be applied using different extraction and concentration conditions. The extraction conditions employed to isolate vegetable proteins as well as protein precipitation/purification conditions are summarized in Table 1.

Some authors have combined the effect of NaCl concentration with pH in order to increase the efficiency of protein extraction. Moure et al. (2001) extracted 55% to 60% of the proteins from Rosa rubiginosa seeds using 0.5 M NaCl solution and pH 11. When subjecting the cowpeas (10% (w/v) solid/solution ratio) to a 0.15 M NaCl solution adjusted to pH 9.9, during 2 h at 35 °C, Mune et al. (2008) obtained protein yields higher than 87%.

Studies which have used alkaline extraction/isoelectric precipitation technique for protein isolation have mostly reviled that extraction conditions at pH values 10.0 and higher result in increased yield of extracted proteins (Gerzhova et al., 2016). Mwasaru et al. (1999) concluded that increase in extraction pH from 8.5 to 12.5 increased the pigeon pea and cowpea protein extractability from 35.1 to 58.1% and 36.4 to 53.5%, respectively. According to Arntfield et al. (1990), highly alkaline conditions during protein extraction led to extensive protein denaturation. Therefore, a compromise has to be found between higher protein yields and extent of their denaturation. Similarly, rise in temperature and/or extraction time also contributes to better extractability of proteins. However, increase in temperature might also cause protein thermal denaturation and precipitation. Therefore, room or slightly higher temperatures are commonly advisable for protein extraction. According to different literature data extraction time is usually set between 10 and 60 min with constant stirring and at 5-15% (w/v) solid/solution ratio (Rodrigues et al., 2012).

Concerning micellization technique, increased ionic strength is often related to higher protein recoverability. Paredes-López and Ordorica-Falomir (1986) have increased safflower protein recoverability more than two times by increasing sodium chloride concentration from 0.1 M to 1.2 M. They have also shown that decrease in extraction pH from 7.0 to 5.8, at the same ionic strength, had slight influence on the increase in protein yield.

Depending on the extraction technique employed, the subsequent processes of protein concentration involve ultrafiltration, diafiltration membranes or simple precipitation at pH value close to isoelectric value of extracted solubilized proteins (Table 1). The concentrated protein solution is afterward bring to powder state using freeze drying, vacuum drying or spray drying techniques.

Table 1.Conditions/optimal conditions* used for protein isolation

Protein source

Protein extraction

Protein precipitation/purification

Drying technique

Reference

Extraction solution**/pH

Sample/solution ratio

Time / Temperature

Separation condition to obtain supernatant

Defatted rapeseed meal

pH 7.4

/

45 min /30 °C

decanter centrifugation

Precipitation at pH 5.8,

35 °C + decanter centrifugation + neutralization of precipitate + pasteurization

at 72 °C for 1-2 min

Spray drying

Yoshie-Stark et al., 2008

Precipitation at pH 5.8,

35 °C + decanter centrifugation + ultrafiltration of supernatant MW>10000

at pH 6.2, at 40 °C + neutralization of retentate + pasteurization,

at 72°C for1-2 min

Defatted peanut flour

pH 10.0

1/10

1 h/room temperature

centrifugation at 5000g for 20 min

Precipitation at pH 4.5 + centrifugation at 5000g for 20 min to obtain precipitate

Precipitate freeze drying

Jamdar et al., 2010

Defatted rapeseed flour

pH 10.5 + 0.25% Na2SO3 to prevent oxidation and

darkening

1/10

1 h/room temperature

centrifugation at 8000g + two additional extractions with half of the volume of alkaline solution

Precipitation at pH 5.0 + centrifugation at 8000 g to obtain precipitate + washing the precipitate

with distilled water adjusted to pH 5.0

Freeze drying

Vioque et al., 2000

Defatted wheat germ meal

1.0 mol/L NaCl/pH 9.5

1/8 w/v

30min/room temperature

centrifugation at 8000 rpm, 20 min at 4 °C

Precipitation at pH 4.0 + centrifugation at 8000 rpm for 20 min at 4 °C to obtain precipitate + washing the precipitate

several times with distilled water adjusted to pH 4.0 + dispersing precipitate in a small amount of distilled water, adjusted to pH 7.0

Freeze drying

Zhu et al., 2006

Defatted and ground palm kernel cake

0.01 mol/L phosphate buffer/pH 9.5 + trypsin concentration 1.36 g/100 g

1.1 g /100 mL phosphate buffer

6 h/50 °C + heating to 90 °C

centrifugation at 4830g, 10 min

/

/

Chee et al., 2012

Coconut milk press cake

Na3PO4 (≈0.7 mol/L)/pH 11.0

1/5

50 °C

centrifugation at 3600 g at 20 °C for 20 min + storing at −10 °C

/

/

Chambal et al., 2012

Defatted red pepper seed flour

pH 8.8

1/21

20 min/31 °C

centrifugation at 2700g for 20 min

/

/

Firatligil-Durmus&Evranuz, 2010

Defatted watermelon seed meal

0.12 mol/LNaOH

1/70

15 min/40 °C

centrifugation at 10000g for 15 min at 4 °C, filtering the supernatant through Whatman filter paper # 1

/

/

Wani et al., 2008

Germinant pumpkin seeds

4.26% NaCl

1/30.2

18.1 min

centrifugation

Precipitation with acetone, supernatant/acetone ratio 1/5, 8 h, at 5 °C to obtain precipitate

Precipitate freeze drying

Quanhong&Caili, 2005

Defatted tomato seed meal

1.0% NaOH, distilled water, or 5% NaCl

/

10 min/ 20-24 °C

/

Precipitation at pH 3.8 with HCl + centrifugation at 3000g for 10 min

Vacuum drying

(50 °C, 100 mm Hg) + grinding of flakes to pass a 100-mesh sieve

Sogi et al., 2002

Defatted hempseed meal

pH 10.0

1/20

1 h/35 °C

centrifugation at 8000g for 30 min, at 20 °C

Precipitation at pH 5.0 with HCl + centrifugation at 8000gfor 10 min + resuspension at pH 6.8

Freeze drying

Tang et al., 2006a

Defatted soybean seed meal

0.03 mol/L Tris-HCl buffer containing 10 mmol/L b-mecaptoethanol/pH 8.0

1/20

/

centrifugation

Precipitation with HCl at pH 4.8, at 4 °C + centrifugation + resuspension at pH 7.5 at 4 °C + centrifugation at 4 °C to obtain supernatant + dialyzed thrice at 4 °C against desalted water (1:100, 3 times)

Lyophilization

Tang et al., 2006b

Defatted sunflower meal

1.6 mol/L NaCl/pH 6.1

1/20

1 h/21 °C

/

/

/

Pickardt et al., 2009

Defatted hempseed meal

0.5 mol/L NaCl

1/10

1 h/24±2 °C

centrifugation at 7000g for 60 min, at 4 °C

Dialyzation against water at 4 °C for 5 days + centrifugation at 4 °C and 7000 g for 60 min + precipitate washing

Freeze drying

Malomo and Aluko, 2015

*In papers investigating extraction process optimization, only optimal parameters were reported

** Extraction solution was not reported if pH in water solution was simply adjusted using 0.5-2 mol/LNaOH or HCl

Isoelectric precipitation technique more frequently leads to higher yields of extracted proteins than the micellization methods, which is documented for different protein isolates such are safflower (Paredes‐López and Ordorica‐Falomir, 1986), pigeon pea, cowpea (Mwasaru et al., 1999) and Lupinuscampestris (Rodríguez-Ambriz et al., 2005). According to Rodríguez-Ambriz et al. (2005) this higher yield of extracted proteins using isoelectric precipitation technique is governed by higher selectivity of so-called “salting out” technique to one protein fraction (globulins) when compared to procedure involving alkaline extraction followed by precipitation at isoelectric point. Namely, during micellization procedure albumins remain in the supernatant after salt removal in the dialyses step, while globulins precipitate and can be collected by centrifugation (MalomoandAluko, 2015). However, according to Papalamprou et al. (2009) alkali extraction/isoelectric precipitation procedure also favours the extraction of globulin rather than albumin fraction. When proteins are recovered using isoelectric precipitation technique, albumins are eliminated during globulin fraction precipitation at the isoelectric point.Concerning the purity of extracted proteins,Mwasaru et al. (1999) noticed that protein isolates of pigeon pea seed obtained by micellization procedure were of higher purity in comparison to protein isolates derived by isoelectric precipitation technique.

Beside protein yield and purity, while choosing the isolation techniques, it is important to consider the one which will result in protein products characterised by reduced or eliminated undesirable compounds such are glucosinolates, phytates and erucic acid (Aherne et al., 1976; Badawy et al., 1994; Brand et al., 2007; Fenwick et al., 1983; Liener, 1994; Tripathi and Mishra, 2006) and targeted protein functionality for specific application.

Influence of isolation method on protein functional properties

Different extraction techniques and conditions (pH value, presence or absence of mono- and polyvalent salts, ionic strength of medium used for protein extraction, time, temperature, etc.) influence the protein functional properties. It is generally common that extraction techniques that involve long and high temperature conditions result in protein isolates of reduced nutritional quality. In alkaline extractable medium the series of undesirable reaction such are amino acid racemization, lysinoalanine formation, digestibility decrease and loss of essential amino acids can usually occur (Moure et al., 2006). According to Xu and Diosady (2002), under alkaline conditions polyphenols, that can be found in many plant materials, oxidize and subsequently can react with protein resulting in dark green or brown colour of extracted protein solutions. After the precipitation at isoelectric point and after several washing steps, the obtained colour cannot be removed from protein isolates. On the contrary, at alkaline conditions (above pH 10.0) the extraction of phytic acid is very low (Ghodsval et al., 2005; Tzeng et al., 1988; Tzeng et al., 1990). Micellization technique, which represents a milder extraction procedure, does not involve polyphenols oxidation, polymerization and co-extraction with protein as inthe caseof alkaline extracted protein isolates. Therefore,isolates obtained using micellization technique are usually of lighter colour.

Protein isolates obtained by processes of ultrafiltration are commonly of better functional properties in comparison to isolates obtained by alkaline extraction, especially in their emulsifying properties. Concerning the protein solubility, the advantage was given to micellization extraction procedure since this technique gave protein isolates of higher solubility in comparison to isolates obtained by isoelectric point procedure (Karaca et al., 2011; Krause et al., 2002; Paredes‐López and Ordorica‐Falomir, 1986). Besides the better solubility, interfacial activity was also higher for protein isolates obtained by micellization technique compared to isoelectric precipitation. However,water binding capacity was found to be higher for flaxseed protein isolates obtained by isoelectric point procedure in comparison to the same isolates derived by micellization technique (Krause et al., 2002). According to Krause et al.(2002) and Papalamprou et al. (2009) micellization technique resulted in protein isolates of more preserved native protein structure in comparison to isoelectric precipitated ones. Generally, the latter one results in limited denaturation of extracted proteins followed by protein molecules hydrophobic interactions which can lead to development of insoluble protein aggregates.Thermal analysis (DSC) showed that micellar protein isolates were characterized with significantly higher enthalpies (higher structural order) than the isolates obtained by isoelectric precipitation (Murray et al., 1985; Mwasaru et al., 1999; Paredes‐López et al., 1991). This behaviour can be ascribed to partial denaturation of the protein isolates obtained by isoelectric precipitation technique in comparison to isolates obtained by micellization procedure. According to Murray et al. (1985) micellization extraction procedure involves milder extraction conditions compared to isoelectric precipitation conditions resulting in protein isolates with the least conformational and structural changes. Arntfield and Murray (1981) concluded that increase in the extraction pH value resulted in decreasein enthalpy values, meaning that more denaturated protein isolates were obtained.

Protein isolates obtained by isoelectric precipitation technique are characterized by higher content of phytic acid in comparison to isolates produced by micellization procedure (Krause et al., 2002). According to Krause et al. (2002) conditions of pH below isoelectric point of extracted proteins are favourable for insoluble phytic acid-protein complexes formation resulting in lower solubility of protein isolates produced by isoelectric precipitation rather than it is for the isolates obtained by micellization procedure.

According to electrophoretic measurements both isolation procedures gave the same fraction of proteins (Dapčević Hadnađev et al., 2016; Krause et al., 2002). Rodríguez-Ambriz et al. (2005) confirmed that certain mobility differences of protein isolates obtained with different extraction techniques could be related to protein structure changes, composition as well as to protein and residual salt interactions in protein isolates. SDS-PAGE analysis of canola proteins showed that salt addition significantly increasedproteins solubility (Gerzhova et al., 2016).

However, various post-isolation procedures based on different chemical, physical and enzymatic modifications can further improve functional properties of protein isolates in terms of solubility, emulsification and foam formation capacity and stability, as well as nutritional value, such as formation of bioactive peptides. It was already shown that protein isolate hydrolysis with different proteases improved its antioxidant properties (Cumby et al., 2008; Hadnađev et al., 2016; Jamdar et al., 2010; Li et al., 2008).

Application of novel technologies for protein Extraction

In order to increase the yield, improve protein functionality and/or increase production sustainability different novel technologies and approaches are applied for proteins production. Their influence on protein yield is summarized in Table 2.

Table 2.Influence on novel technologies and approaches on protein recoverability

Novel isolation approach/technique

Protein source

Improvement in comparison to convectional technique

Reference

Ultrasound assisted extraction with the aid of reverse micellar solution

Defatted wheat germ flour

Extraction efficiency increased from 37% to 57%

Zhu at al., 2009

Ultrasound assisted extraction

Olive kernels

Extraction efficiency increased more than two times

Roselló-Soto et al., 2015

Enzymatic (protease) assisted extraction

Soy flour – heat treated or with large particle size

Yield increased from 27.8% to 66.2%

Rosenthal et al., 2001

Pressurized low polarity water extraction

Defatted flaxseed meal

Optimal yield (225.6 mg/g) was obtained at pH 9.0, 160 °C and 210 mL/g S/S in comparison to treatment involving pH 4.0, 190 °C and 210 mL/g S/S which resulted in 17.4 mg/g protein

Ho et al., 2007

Electro-activated technique

Defatted canola meal

Protein extractability increased from 31.18% to 34.32%

Gerzhova et al., 2015a

Pulsed-electric-field technique

Nanochloropsis and Chlorella

Not competitive with mechanical disintegration in terms of protein release

Coustets and Teissié, 2016

Olive kernels

Not efficient at defined extraction parameters

Roselló-Soto et al., 2015

High voltage electrical discharges

Olive kernels

Extraction efficiency increased two times

Roselló-Soto et al., 2015

Ultrasound assisted extraction was employed by Zhu at al. (2009) to isolate proteins from defatted wheat germ flour with the aid of reverse micellar solution. They showed that, under optimized conditions, the extraction efficiency of defatted wheat germ proteins can increase from 37% to 57%.

Implementation of enzymatic assisted protein extraction was also proposed as a method for improving protein extraction yield. This method usually involves the addition of different enzymes (protease, cellulose etc.) in order to increase the amount of extracted proteins and to lower protein damage during the extraction (Eapen et al., 1966). According to Rosenthal et al. (2001) enzyme assisted protein extraction could have positive impact on soyprotein extraction yield when thermally treated flour was used. While the addition of cellulase did not have positive effect on extracted protein content, the protease assisted extraction was found to be promising technique when performingextraction of oil and protein hydrolysate in asingle step process.

Ho et al. (2007) proposed the extraction procedure based on pressurized low polarity water as an alternative to solvent extraction, which usually acquires the use of solvents, long extraction time, intensive labour procedures and increase in waste generation.They obtained flaxseed protein optimal yield at pH 9.0, 160 °C and 210 mL/g solvent to solid.

Electro-activated technique was also proposed as an alternative, non-invasive extraction method. According to this method, electric field was employed in order to produce alkaline water solutions which are claimed to have good extractive properties. According to Gerzhova et al. (2015a), the use of electro-activation technique resulted in increased amount of extracted proteins in comparison to conventional alkaline extraction/isoelectric precipitation. The same group of authors also concluded that there were no significant differences in terms of solubility, surface hydrophobicity, water absorption as well as oil absorption capacity between the protein isolates obtained by conventional alkaline extraction method and electro-activated method (Gerzhova et al., 2015b). Coustets and Teissié(2016) proposed pulsed-electric-field technique – procedure which involves electro-permeabilization of cell walls and/or membranes for protein extraction from Nanochloropsis and Chlorella.

Roselló-Soto et al. (2015) compared high voltage electrical discharges (HVED), pulsed electric field (PEF) and ultrasound (US) as pretreatments before extraction of protein and phenolic compounds from olive kernels. They found that HVED treatment was more effective than ultrasound and pulsed electric field in terms of energy input and effective treatment time. While PEF did not influence the increase in content of proteins, US and HVED treatments significantly improved amount of extracted proteins, which increase with the increase in input energy.

АCKNOWLEDGEMENTS

This paper is a result of the research within the project "Techno-functionality of proteins isolated from alternative plant-based raw materials produced in the Province of Vojvodina" (Project No. 114-451-2379/2016-03) financed by the Provincial Secretariat for Higher Education and Scientific Research, Republic of Serbia.

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